Project №185

Project №185 for the client:

• Washing machine – aerosol type surface preparation line (2 sections)
• Drying chamber
• Painting camera
• Polymerization oven
• Cardan type conveyor
• Power cabinet with control panel

Washing machine – aerosol type surface preparation line (2 sections)

The material of the tunnel body is AISI 304 stainless steel, 1.2 mm thick.
Metal structures – steel 3 with powder coating.
The material of the baths is AISI 304 stainless steel, 2 mm thick.
The material of the nozzles is AISI 304 steel.
SPERONI monobloc pump – 2 pcs., 4/7.5 kW each.
Automatic chemical dispenser – 1 pc.
Air curtain (blowing) at the exit from the sink tunnel.
Fans (motors) – 2 pcs, 2.2 kW each
Exhaust fan – 1 pc. 4 kW.
Heating of baths, carried out with the help of a cassette of shades – 19 kW (40C, 4 hours).
Baths are insulated.

Drying chamber

Type of heating: Electric with forced convection of hot air.

Features:

• Power of the TENs cassette: 120 kW.
• Convection fan: 2 x 4 kW.
• Air curtains: 4 x 2.2 kW.
• Exhaust fan: 0.55 kW.

Painting camera

Materials:

• The camera cabin is AISI 304 stainless steel with a thickness of 1.5 mm.
• Cyclone, filter block, recovery system – St3 with powder coating.
• Manipulator robot – 2 pcs.
• Cyclone – 1 pc.
• Block for 9 filters (Ø 320×600 mm) – 1 pc.
• Solenoid valve – 9 pcs.
• Exhaust fan: 15 kW.
• Lighting: (40W) – 6 pcs.

Polymerization oven

Type of heating: Electric with forced convection of hot air.

Features:

• Power of the TENs cassette: 2×120 kW.
• Convection fan: 4×4 kW.
• Air curtains: 2×2.2 kW.
• Exhaust fan: 0.55 kW.
• Temperature control – 4 points.

The furnace consists of assembled sandwich panels (material – galvanized steel 0.7 mm), thermal insulation – basalt wool 150 mm thick.

Cardan type conveyor

Features:

• The length of the conveyor is up to 125 m/p.
• Adjustable speed from 0.6 to 1.5 m / min.
• Drive mechanism with a gearbox: 1.1 kW.
• Interval between suspensions: 400 mm.
• Load capacity: 50 kg on 1 point, suspension on 2 points = 80 kg / suspension.
• Automatic lubrication station in 4 points.

Power cabinet with control panel

The line is equipped with one control panel, from which the start-up and control of all processes of the system are carried out.

Additional conveyor emergency stop buttons – at the painter’s workplace and in the area of hanging and removing products.