Project №186

Project №186 for the client:

  • PPL polymerization furnace dead-end 9x2x2.2 – 1 pc.
  • Spray chamber KN-2 complete with column filters – 1 set.
  • Air conditioning unit with silica gel – 1 pc.

The polymerization furnace is dead-end on the lamps

Furnace with partition (6000/3100).

The frame part is made of sheet metal with a thickness of 1.2-1.5 mm, the inner lining is made of galvanized steel, the external elements are covered with powder paint. Selection panels.
Thickness: side – 150 mm, floor – 100 mm, ceiling – 150 mm.

  • Type of furnace – on quartz lamps
  • External dimensions (L x W x H), m – 9500 x 2312 x 2462
  • Internal dimensions (L x W x H), m – 9100 x 1650/2000 x 2200
  • The maximum size for the polymerizable product (L x W x H), m – 9000 x 1600 x 1770/1570

Incandescent quartz infrared radiation lamp 230 V-1.0 kW. The lamps are connected in parallel, 6-8 pieces in one lamp block. Ensures that the baking mode of the product is completed in case of failure of one or more lamps. Lamps are checked when the door is open.
Convection is present, heat expands throughout the entire volume of the furnace with the help of ventilation channels.

Automatic control panel – it is possible to set the following parameters:

  • Heating temperature – 20-250°C;
  • Baking time – 0-30 minutes.

Features:

  • Temperature adjustment – support, °C – 20-250/resolution 1°C;
  • Installed power, working/nominal kW -~ 78/90 kW;
  • Supply voltage, V – 380 V;
  • The temperature drop delta is 0-10°C.

The delivery set includes:

  • Polymerization oven
  • Automatic control panel
  • Convection fan
  • Exhaust fan
  • Ventilation channels (box) in the furnace
  • Furnace temperature control (thermotransducer TSP1-3-Pt100).

KN spraying chamber – 2 with column filters (2 pcs.)

Body parts are made of sheet metal 1.2 – 1.5 mm, covered with powder paint.
Tray for corner panel – made of stainless steel AISI 430 1.2 mm.
The air is diluted in the spray chamber (+ blow gun).

The camera kit includes:

  • Spraying chamber housing
  • LED flashlight (12W) – 4 pcs.
  • Column filter – 2 pcs.
  • Control panel – 1 pc.
  • Socket 220 – 2 pcs.
  • Fan – 2 pcs.
  • Electric motor – 2 pcs.
  • Filter 32*90 + valves – 6 pcs.
  • The type of camera is two-post.
  • Fan productivity, m3/h – 6,300 m3/h.
  • The degree of air purification (returning to the shop) from powder is not less than % – 99.8%.
  • Supply voltage, V – 380 V.
  • Installed power, KW – 6 kW.
  • Sectional doors, included.
  • External dimensions (L x W x H), m – 5500 x 3346 x 2855.
  • Internal dimensions (L x W x H), m – 5500 x 1800 x 2300.
  • The maximum size for the product to be painted with the door closed (L x W x H), m – 4900 x 1600 x 1770.

Transport systems

The layer bearing structure is made of a 100x100x3 profile pipe, a 14U channel (P14) and a I-beam No. 12.

Directing from a bent profile – 60x40x3.
Suspended systems from a profile pipe – 60x40x3, and strips – 40×5.
The permissible load on the guide is up to 300 kg.

The curtain and adaptation of the suspensions will be performed by the customer. Because the centers of mass and placement of parts are not known to the performer.

There are no clear requirements for fields. The main thing is that the minimum filling should be at least 10 cm (based on the fact that the anchorage for the supports is 8 cm). And the floor must be flat so that the transport system can be clearly leveled.

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