Project №181 for the client:

  • PPL polymerization furnace with convection
  • Spraying chamber KN-1 with a column filter
  • Air treatment unit with silica gel
  • Manual installation for drawing powder paint by a method of spraying of E-SOAT BASIC POWER COAT ING EQUIPMENT M

1. Polymerization furnace PPL (heating element quartz lamps) with convection.

The frame part is made of sheet metal 1.5 mm thick, the inner casing is made of galvanized steel, the outer elements are covered with powder paint.

Heating type – Incandescent quartz infrared lamp 230 V-1.0 kW. The lamps are connected in parallel, 6-8 pieces in one block of lamps. Which ensures that, in the event of failure of one or more lamps, complete the mode of baking products. Control of serviceability of lamps, is checked visually, at door opening.

Automatic control panel – 1 pc.
The control panel provides the ability to configure the following parameters:
– heating temperature from 20-250 C;
– baking time from 0-30 minutes;
– delta temperature difference from 0-10 C.
Furnace temperature control – 1 pc.
(TSP1-3-Pt100 thermal converter)
Convection fan – provided;
Exhaust fan – provided.

2. The spraying chamber is one of the KN-1 outposts

Overall dimensions shown in the drawings.
Housing parts are made of sheet metal 1.2 – 1.5 mm, powder coated, pallet on the corner panel made of stainless steel AISI 430 1.2 mm.
The camera set includes:
Filter 32×60 – 3 pcs.
Solenoid valve – 3 pcs.
LED lantern (12W) – 2 pcs.
The fan with the 4,0 kW engine – 1 piece.
Control panel – 1 pc.
Power – 4/5 kW;
Air consumption from 340 liters per minute.

3. Column filter P-6

Metal construction, according to the drawing.
Filter / fabric tubes.

4. Transport system

• The load-bearing structure is made of profile 80x80x3 pipe and channel 12U (P12), or I-beam № 10.
• Stable. pipe 80 * 80 * 3.
• Heel 120 * 120
• Transverse 100 * 100 * 3
• Longitudinal trusses from the channel 12 P.
• I-beam guides № 10 – 16 pieces,
• Suspended systems from a profile pipe 60х30х2 and a strip 50х4 – 10 pieces (3000 mm length)
• Permissible guide load up to 100 kg.
• Reloader, on 1 guide. Rotating. – 1 piece.

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