Project №184

Project №184 for the client:

• Spray booth KN-3 MAX with column filters
• Curing oven
• Thermoblock – gas
• A06 ECM04M / E-COAT PRO V2 MULTICOLOR /8424 20 00 90 (installation with vibrating table) PRO V2
• Air dryer, complete with silica gel 30 kg.

Spray booth KN-3 MAX with column filters

Dimensions: calculated for working space L/W/H 3000/1200/500.
Materials: Body parts are made of sheet metal 1.2 – 1.5 mm, covered with powder paint.
Tray for corner panel in stainless steel AISI 430 1.2 mm.
Air is diluted in the spray chamber (+ blow gun).

The camera kit includes:

• Spray chamber body.
• Lamps 1200 mm 56 W – 6 pcs.
• Column filter – 2 pcs.
• Control panel – 2 pcs.
• Socket 220 – 2 pcs.
• Fan 15 kW – 2 pcs.
• Electric motor – 2 pcs.
• Filter 320*900 + valves – 6 pcs.
• Camera type – two-post.
• Fan capacity, m3/hour – 10/12 thousand m3/hour.
• The degree of air purification (returning to the workshop) from the powder, not less than,% – 99.8%.
• Supply voltage, V – 380 V.
• Installed power, kW – 18 kW.
• External dimensions (on the drawing).
• Sectional doors included.

Polymerization oven CHECK-IN (thermoblock gas)

The body of the polymerization oven is made of stacked cassettes/sandwich panels. The cassettes are made of galvanized steel in the middle, steel 3 on the outside, powder coated with a thickness of 150 mm.

Characteristics:

• Furnace type – thermoblock.
• External dimensions, (L x W x H), m – 4500 x 2300 x 2750.
• Internal dimensions, (L x W x H), m – 3550 x 2000 x 2500.
• Maximum curtain dimensions, (L x W x H), m – 3300 x 1700 x 1800.
Type of heating: thermoblock gas, with forced convection of hot air.
MAX GAS 70 P TL Power (from/to – 73/190 kW), fuel consumption kg/h – 6.2/16.
The burner is single stage.
From the thermoblock, heat is distributed throughout the entire volume of the furnace with the help of ventilation ducts.

Automatic control panel – it is possible to configure the following parameters:

• Heating temperature – 20-250 С;
• Baking time – 0-30 minutes;
• Temperature of regulation – maintenance, С – 20-250/discreteness 1°С;
• Installed power, thermoblock KW -~5.4 kW;
• Supply voltage, V – 380 V;
• Temperature difference delta – 0-10°С.

The package includes:

• Polymerization oven.
• Thermoblock.
• Automatic control panel.
• Convection fan – 2.2 kW, 2 pieces.
• Exhaust fan – 1 kW, 1 piece.
• Ventilation ducts (boxes) in the furnace.
• Furnace temperature control (TSP1-3-Pt100 thermal converter).

A06 ECM04M / E-COAT PRO V2 MULTICOLOR /8424 20 00 90 (installation with vibration table) PRO V2

Manual powder coating device (spray gun).

Installations are designed for applying powder paints by electrostatic spraying in industrial conditions on metal products. This unit is convenient to operate and convenient to control the supply of paint and air. Manual charge control ensures high-quality coloring of products of various shapes. Built-in 3 automatic coloring modes and 47 for your own customization.

Specifications:

• Voltage – 220V/50Hz
• Power – 34 W
• Input voltage – 12.5 V / 16000 Hz
• High voltage – 100 kV
• Maximum current – 80 mA
• Charge – negative

Electrostatic gun

• Weight – 645 grams
• Length – 300 mm
• Cable length – 5 m
• Hose length – 5 m
• Powder supply – 5 – 30 kg/h
• Electrical safety class – IP 54

Air flow

• Air pressure – 5-6 bar
• Air hose – 8 mm (inner diameter)
• Air consumption – 300 liters / min (18 Nm3 / hour)
• Air quality:
  a) oil – 0.1 ppm (max)
  b) humidity – 1.3 g/m (max)

Air dryer, complete with silica gel 30 kg

The compressed air preparation unit is designed for drying compressed air coming from the compressed air line or directly from the compressor before being used in equipment for applying powder polymer coatings. The block can be used in other cases requiring air purification from moisture.

Characteristics:

• Air inlet pressure, MPa (kgf / cm2) – 0.2-0.6 (2-6)
• Productivity for air reduced to normal conditions, m3 / h – 30
• Working temperature, °С – 15…35
• Air drying degree, dew point, °С – 15
• Dimensions: length x width x height, mm – 665x250x1240
• Weight, kg – 40.