Project №204

Project №204 for the client:

  • Polymerization furnace (PPL 3) – 1 pc.
  • Polymerization furnace (PPL 7) – 1 pc.
  • Spraying chamber of two posts (КН-2) – 1 pc.
  • Spraying chamber with rails – 1 pc.
  • Transport systems – 1 set
  • Colony filter R-6 – 4 pcs.
  • Air dryer – 2 pcs.
  • Tristatic atomizer – 2 pcs.
  • A06 ЕСМ03Н-Е-СОАТ, installation for applying powder paint with a tank – 2 pcs.

PPL polymerization furnace 3

The frame part is made of sheet metal with a thickness of 1.2-1.5 mm, the inner lining is made of galvanized steel, the external elements are covered with powder paint.

The type of heating is an electric heater (ribbed, 1.4 kW). Shades are mounted in separate thermoblocks with ventilation, from which the heat is then spread throughout the entire volume of the furnace with the help of vents. channels The convection system is made with a set of cassettes for better air convection.

The total power is 63 kW.
Automatic control panel – 1 pc.

The control panel provides the possibility to set the following parameters:

– heating temperature from 20-250°C;
– baking time from 0-30 minutes;
– temperature drop delta from 0-10°C.

Oven temperature control – 1 pc. (thermotransducer TSP1-3-Pt100).
Convection fan – provided.
An exhaust fan is provided.

PPL polymerization furnace 7

The frame part is made of sheet metal with a thickness of 1.2-1.5 mm, the inner lining is made of galvanized steel, the external elements are covered with powder paint.

The type of heating is an electric heater (ribbed, 1.4 kW). Shades are mounted in separate thermoblocks with ventilation, from which the heat is then distributed throughout the entire volume of the furnace with the help of vents. channels The convection system is made with a set of cassettes for better air convection.

The total power is 100 kW.
Automatic control panel – 1 pc.

The control panel provides the possibility to set the following parameters:

– heating temperature from 20-250°C;
– baking time from 0-30 minutes;
– temperature drop delta from 0-10°C.

Oven temperature control – 1 pc. (thermotransducer TSP1-3-Pt100).
Convection fan – provided.
An exhaust fan is provided.

Two-post spraying chamber (КН-2)

The body parts are made of sheet metal 1.2 – 1.5 mm, covered with powder paint, the tray for the corner panel is made of stainless steel AISI 430 1.2 mm.

The camera kit includes:

  • Filter 32×60 – 6 pcs.
  • Solenoid valve – 6 pcs.
  • LED flashlight (12W) – 4 pcs.
  • Fan with a 4.0 kW motor – 2 pcs.
  • Control panel – 2 pcs.

Spraying chamber with rails

The body parts are made of sheet metal 1.2 – 1.5 mm, covered with powder paint, the tray for the corner panel is made of stainless steel AISI 430 1.2 mm.

The camera kit includes:

  • Filter 32×60 – 8 pcs.
  • Solenoid valve – 8 pcs.
  • LED flashlight (12W) – 4 pcs.
  • Fan with a 4.0 kW motor – 2 pcs.
  • Control panel – 2 pcs.

Transport systems

The supporting structure is made of a 100x100x3 profile pipe, a 12U channel (P12) and a I-beam No. 10.
Guides – from a bent profile 60x40x3.
Suspended systems – from a profile pipe 60x40x3 and a strip 40×5.
The permissible load on the guide is up to 300 kg.

Column filter R-6

Metal construction.
Fabric filters/pipes.

Air dryer

Compressed air preparation unit 35955662.BP.007-00 is intended for drying the compressed air coming from the compressed air line or directly from the compressor before use in the equipment for applying powder polymer coatings.
The block can be used in other cases requiring air purification from moisture.

Specifications:

  • Air supply at the entrance, MPa (kgf/cm2) – 0.2-0.6 (2-6).
  • Productivity for air reduced to normal conditions, m3/h – 30
  • Working temperature, °С – 15…35
  • Degree of air drying, dew point, °С -15
  • Dimensions: length x width x height, mm – 665x250x1240
  • Mass, kg – 40

A06 ЕСМ03Н -Е-СОАТ, installation for applying powder paint with a tank

The installation is designed for applying powder paints by electrostatic spraying in industrial conditions to metal products. This installation is convenient in operation and control supply of paint and air. Self-adjustment of the charge ensures high-quality painting of products of various shapes.

Specifications:

  • Voltage – 220V/50Hz
  • Power – 34W
  • Input voltage – 12.5 V/16000 Hz
  • High voltage – 100 kV
  • The maximum current is 80 mA
  • The charge is negative

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