\u2014 products with applied paint are loaded automatically or manually into the oven. The stove is closed with doors or, in an automatic version, with an air curtain that does not allow warm air to pass through;<\/p>\n
\u2014 on the control panel, the specialist sets the baking program;<\/p>\n
\u2014 heating the internal volume of the oven to the temperature of powder paint baking. Usually paint manufacturers give a technical passport for the powder or indicate the time and temperature of baking on the box;<\/p>\n
\u2014 maintaining the set temperature with a delta of +\/- 5 C for 10-20 minutes. The temperature inside the oven is displayed on the controller panel;<\/p>\n
\u2014 turning off the heating and turning on the exhaust fan for 5 minutes. Ventilation of the powder paint drying oven is necessary for suction of hot air and harmful gases formed during the polymerization process;<\/p>\n
\u2014 signal of the end of the cycle. The product can be pulled out of the oven.[\/vc_column_text][\/vc_column][\/vc_row][vc_row full_width=”stretch_row” css=”.vc_custom_1616759409257{background-color: #fbfbfb !important;}”][vc_column][vc_empty_space height=”90px”][vc_custom_heading text=”POLYMERIZATION FURNACE DEVICE” font_container=”tag:h2|font_size:30px|text_align:center|line_height:1.2″ google_fonts=”font_family:Roboto%3A100%2C100italic%2C300%2C300italic%2Cregular%2Citalic%2C500%2C500italic%2C700%2C700italic%2C900%2C900italic|font_style:700%20bold%20regular%3A700%3Anormal” css_animation=”bounceIn”][vc_empty_space][\/vc_column][\/vc_row][vc_row full_width=”stretch_row” css=”.vc_custom_1616759418111{background-color: #fbfbfb !important;}”][vc_column][vc_column_text]The polymerization oven is a modular prefabricated structure with good thermal insulation.<\/p>\n
The frame part is made of sheet metal 1.2-1.5 mm thick, the inner lining is made of galvanized steel, the outer elements are powder coated.<\/p>\n
The inner cavity of the walls is filled with heat-insulating material. The design of the chamber ensures that the achieved temperature inside the chamber is maintained for a long time, preventing heating of the outer walls. The opening for loading products is closed with heat-insulated doors equipped with a locking mechanism.<\/p>\n
Material metal 1.2-1.5 mm
\nHeating type heating elements \/ quartz lamps
\nConstruction type sandwich panel
\nElectricity consumption 36 kW
\nAdjustment temperature 0-300 \u00b0C<\/p>\n
The oven has a heating element that can be easily and quickly accessed for replacement or maintenance.<\/p>\n
Also, the polymerization oven has a ventilation system that circulates air.<\/p>\n
Its design is made so that heat loss is minimal.<\/p>\n
STANDARD CHARACTERISTICS OF POLYMERIZATION FURNACES<\/strong><\/p>\n \u2014 operating temperature range: 0-300 \u00b0C;<\/p>\n \u2014 maximum set temperature: 300 \u00b0C;<\/p>\n \u2014 working ambient temperature: from 0 to 35 \u00b0C;<\/p>\n \u2014 relative humidity: up to 65%;<\/p>\n \u2014 mode of automatic ventilation of the furnace space at the end of the cycle: yes;<\/p>\n \u2014 computer control: yes.[\/vc_column_text][vc_empty_space][\/vc_column][\/vc_row][vc_row full_width=”stretch_row” equal_height=”yes” css=”.vc_custom_1616759429809{background-color: #fbfbfb !important;}”][vc_column width=”1\/3″ css=”.vc_custom_1616672632513{padding-right: 10px !important;}”][vc_single_image image=”17293″ img_size=”large” alignment=”center” onclick=”link_image” css_animation=”fadeIn” css=”.vc_custom_1616751818954{padding-top: 10px !important;padding-right: 5px !important;padding-bottom: 10px !important;}”][\/vc_column][vc_column width=”1\/3″ css=”.vc_custom_1616751898091{padding-top: 10px !important;padding-right: 5px !important;padding-bottom: 10px !important;}”][vc_single_image image=”16354″ img_size=”large” alignment=”center” onclick=”link_image” css_animation=”fadeIn”][\/vc_column][vc_column width=”1\/3″ css=”.vc_custom_1616751945996{padding-top: 10px !important;padding-right: 5px !important;padding-bottom: 10px !important;}”][vc_single_image image=”13346″ img_size=”large” alignment=”center” onclick=”link_image” css_animation=”fadeIn”][\/vc_column][\/vc_row][vc_row full_width=”stretch_row”][vc_column][vc_empty_space height=”90px”][vc_custom_heading text=”TYPES OF POLYMERIZATION OVEN” font_container=”tag:h2|font_size:30px|text_align:center|line_height:1.2″ google_fonts=”font_family:Roboto%3A100%2C100italic%2C300%2C300italic%2Cregular%2Citalic%2C500%2C500italic%2C700%2C700italic%2C900%2C900italic|font_style:700%20bold%20regular%3A700%3Anormal” css_animation=”bounceIn”][vc_empty_space][\/vc_column][\/vc_row][vc_row full_width=”stretch_row”][vc_column][vc_column_text]Polymerization oven schemes may differ depending on the needs of a particular production. They can be made to order. The main factors affecting the operation of polymerization ovens are the type of fuel, the estimated power and the number of parts to be painted.<\/p>\n There are several types of polymerization ovens:<\/p>\n \u2014 dead-end and checkpoints;<\/p>\n \u2014 on a thermoblock and on quartz lamps.[\/vc_column_text][vc_empty_space][\/vc_column][\/vc_row][vc_row full_width=”stretch_row” css=”.vc_custom_1616663348285{background-color: #fbfbfb !important;}”][vc_column][vc_empty_space height=”52px”][vc_custom_heading text=”DEAD-END AND PASS-THROUGH OVENS” font_container=”tag:h2|font_size:30px|text_align:center|line_height:1.2″ google_fonts=”font_family:Roboto%3A100%2C100italic%2C300%2C300italic%2Cregular%2Citalic%2C500%2C500italic%2C700%2C700italic%2C900%2C900italic|font_style:700%20bold%20regular%3A700%3Anormal” css_animation=”bounceIn”][vc_empty_space][vc_column_text]Dead-end polymerization ovens are needed for products in small-scale production. Or in a large production, if there are parts that are painted separately. In the dead-end there is one opening through which the painted product is loaded and unloaded.<\/p>\n Due to the presence of doors on one side for unloading \/ loading parts, such ovens retain heat better, therefore, they are more economical in terms of energy consumption.<\/p>\n <\/p>\n When large parts are to be painted or the volume of work increases, it is better to put continuous polymerization ovens in production. They imply a transportation system. Such ovens are equipped with several openings for loading and unloading products along the conveyor.[\/vc_column_text][vc_row_inner][vc_column_inner width=”1\/2″ css=”.vc_custom_1616744426904{padding-top: 10px !important;padding-right: 10px !important;padding-bottom: 10px !important;padding-left: 10px !important;}”][vc_single_image image=”17311″ img_size=”medium” alignment=”center” onclick=”link_image” css_animation=”fadeIn” title=”Dead end polymerization oven”][\/vc_column_inner][vc_column_inner width=”1\/2″ css=”.vc_custom_1616744440886{padding-top: 10px !important;padding-right: 10px !important;padding-bottom: 10px !important;padding-left: 10px !important;}”][vc_single_image image=”17312″ img_size=”medium” alignment=”center” onclick=”link_image” css_animation=”fadeIn” title=”Continuous polymerization oven”][\/vc_column_inner][\/vc_row_inner][\/vc_column][\/vc_row][vc_row full_width=”stretch_row”][vc_column][vc_empty_space height=”90px”][vc_custom_heading text=”POLYMERIZATION OVEN ON A THERMOBLOCK” font_container=”tag:h2|font_size:30px|text_align:center|line_height:1.2″ google_fonts=”font_family:Roboto%3A100%2C100italic%2C300%2C300italic%2Cregular%2Citalic%2C500%2C500italic%2C700%2C700italic%2C900%2C900italic|font_style:700%20bold%20regular%3A700%3Anormal” css_animation=”bounceIn”][vc_column_text]Heating type:<\/strong><\/p>\n shadows (ribbed) of 2.0 kW, mounted in a separate thermoblock with convection. Heat is distributed from the thermoblock throughout the entire volume of the furnace using ventilation ducts.[\/vc_column_text][vc_row_inner][vc_column_inner width=”1\/3″ css=”.vc_custom_1616745546026{padding-top: 10px !important;padding-right: 5px !important;padding-bottom: 10px !important;}”][vc_single_image image=”17276″ img_size=”large” alignment=”center” onclick=”link_image” css_animation=”fadeIn”][\/vc_column_inner][vc_column_inner width=”1\/3″ css=”.vc_custom_1616745583094{padding-top: 10px !important;padding-right: 5px !important;padding-bottom: 10px !important;}”][vc_single_image image=”17277″ img_size=”large” alignment=”center” onclick=”link_image” css_animation=”fadeIn”][\/vc_column_inner][vc_column_inner width=”1\/3″ css=”.vc_custom_1616745651268{padding-top: 10px !important;padding-right: 5px !important;padding-bottom: 10px !important;}”][vc_single_image image=”17278″ img_size=”large” alignment=”center” onclick=”link_image” css_animation=”fadeIn”][\/vc_column_inner][\/vc_row_inner][\/vc_column][\/vc_row][vc_row full_width=”stretch_row” css=”.vc_custom_1616759715182{background-color: #fbfbfb !important;}”][vc_column][vc_empty_space height=”90px”][vc_custom_heading text=”QUARTZ LAMP POLYMERIZATION OVEN” font_container=”tag:h2|font_size:30px|text_align:center|line_height:1.2″ google_fonts=”font_family:Roboto%3A100%2C100italic%2C300%2C300italic%2Cregular%2Citalic%2C500%2C500italic%2C700%2C700italic%2C900%2C900italic|font_style:700%20bold%20regular%3A700%3Anormal” css_animation=”bounceIn”][vc_column_text]Heating type:<\/strong><\/p>\n electrician (quartz lamps)[\/vc_column_text][vc_row_inner][vc_column_inner width=”1\/3″ css=”.vc_custom_1616745546026{padding-top: 10px !important;padding-right: 5px !important;padding-bottom: 10px !important;}”][vc_single_image image=”17289″ img_size=”large” alignment=”center” onclick=”link_image” css_animation=”fadeIn”][\/vc_column_inner][vc_column_inner width=”1\/3″ css=”.vc_custom_1616745583094{padding-top: 10px !important;padding-right: 5px !important;padding-bottom: 10px !important;}”][vc_single_image image=”17290″ img_size=”large” alignment=”center” onclick=”link_image” css_animation=”fadeIn”][\/vc_column_inner][vc_column_inner width=”1\/3″ css=”.vc_custom_1616745651268{padding-top: 10px !important;padding-right: 5px !important;padding-bottom: 10px !important;}”][vc_single_image image=”17291″ img_size=”large” alignment=”center” onclick=”link_image” css_animation=”fadeIn”][\/vc_column_inner][\/vc_row_inner][\/vc_column][\/vc_row][vc_row full_width=”stretch_row”][vc_column][vc_empty_space height=”90px”][vc_custom_heading text=”POLYMERIZATION OVEN CONTROL” font_container=”tag:h2|font_size:30px|text_align:center|line_height:1.2″ google_fonts=”font_family:Roboto%3A100%2C100italic%2C300%2C300italic%2Cregular%2Citalic%2C500%2C500italic%2C700%2C700italic%2C900%2C900italic|font_style:700%20bold%20regular%3A700%3Anormal” css_animation=”bounceIn”][vc_empty_space][vc_custom_heading text=”REMOTE CONTROL” font_container=”tag:h3|text_align:center|line_height:1%2C2″ google_fonts=”font_family:Roboto%3A100%2C100italic%2C300%2C300italic%2Cregular%2Citalic%2C500%2C500italic%2C700%2C700italic%2C900%2C900italic|font_style:700%20bold%20regular%3A700%3Anormal” css_animation=”bounceIn”][vc_row_inner][vc_column_inner][vc_column_text]The polymerization oven is controlled via the control panel.<\/p>\n The control panel is made of metal. The front panel contains elements for control, signaling and monitoring.<\/p>\n There are wiring devices inside the console.<\/p>\n On the upper plane of the control panel there are warning lamps, control of the technological cycle and a sound indicator that notifies of the end of the polymerization process.[\/vc_column_text][\/vc_column_inner][\/vc_row_inner][vc_empty_space][vc_row_inner][vc_column_inner width=”1\/3″ css=”.vc_custom_1617001557738{padding-top: 5px !important;padding-right: 20px !important;padding-bottom: 5px !important;}”][vc_single_image image=”17321″ img_size=”large” alignment=”center” onclick=”link_image” css_animation=”fadeIn”][\/vc_column_inner][vc_column_inner width=”2\/3″ css=”.vc_custom_1617001606515{padding-left: 10px !important;}”][vc_empty_space][vc_column_text]<\/p>\n Enter (hold for 3 sec.) \u2192 use the up and down keys (\u2191 \u2193) to select the \u201cSettings\u201d menu \u2192 enter \u2192 \u201cTemp. back. \u00bb\u2192 use the up and down keys (\u2191 \u2193) to select the required value (example 180 \/ 200C) \u2192 enter (hold for 3 seconds) \u2192 exit.<\/p>\n Enter (hold for 3 sec.) \u2192 use the up and down keys (\u2191 \u2193) to select the \u201cSettings\u201d menu \u2192 enter \u2192 \u201cTemp. Delta” \u2192 using the up and down keys (\u2191 \u2193) select the required value (example 2C) \u2192 enter (hold for 3 seconds) \u2192 exit.<\/p>\n Enter (hold for 3 sec.) \u2192 use the up, down keys (\u2191 \u2193) to select the \u201cSettings\u201d menu \u2192 enter \u2192 \u201cHeating time\u201d \u2192 use the up, down keys (\u2191 \u2193) to select the required value (example 10\/15 min.) \u2192 enter (hold for 3 sec.) \u2192 exit.<\/p>\n Enter (hold for 3 sec.) \u2192 use the up, down keys (\u2191 \u2193) to select the \u201cSettings\u201d menu \u2192 enter \u2192 \u201cPurge time\u201d \u2192 use the up, down keys (\u2191 \u2193) to select the required value (example 3 min.) \u2192 enter (hold 3 sec.) \u2192 exit.[\/vc_column_text][\/vc_column_inner][\/vc_row_inner][vc_row_inner][vc_column_inner width=”2\/3″][vc_empty_space][vc_column_text]The control panel controls the technological process and displays:<\/strong><\/p>\n \u2014 temperature regulator setting mode;<\/p>\n \u2014 temperature controller programming mode;<\/p>\n \u2014 real temperature in the chamber;<\/p>\n \u2014 the set temperature of the technological process;<\/p>\n \u2014 set time of temperature control;<\/p>\n \u2014 the mode being executed at the moment (“PROGRAMMING”, “HEATING”, “SHUTTER”);<\/p>\n \u2014 indication of the end of the polymerization process[\/vc_column_text][vc_empty_space height=”90px”][\/vc_column_inner][vc_column_inner width=”1\/3″ css=”.vc_custom_1617001597048{padding-top: 5px !important;padding-bottom: 5px !important;}”][vc_empty_space][vc_single_image image=”17323″ img_size=”medium” alignment=”center” onclick=”link_image” css_animation=”fadeIn”][\/vc_column_inner][\/vc_row_inner][vc_custom_heading text=”POWER CABINET” font_container=”tag:h3|text_align:center|line_height:1%2C2″ google_fonts=”font_family:Roboto%3A100%2C100italic%2C300%2C300italic%2Cregular%2Citalic%2C500%2C500italic%2C700%2C700italic%2C900%2C900italic|font_style:700%20bold%20regular%3A700%3Anormal” css_animation=”bounceIn”][vc_empty_space][vc_row_inner][vc_column_inner width=”2\/3″][vc_column_text]The power cabinet is also made of metal. It is thanks to the power cabinet that the polymerization oven is switched on.<\/p>\n The power control cabinet is responsible for:<\/p>\n \u2022 voltage supply to control elements;<\/p>\n \u2022 control of electric heaters.<\/p>\n \u2022 control of electric motors.<\/p>\n \u2022 protection of electrical circuits.[\/vc_column_text][vc_empty_space height=”52px”][\/vc_column_inner][vc_column_inner width=”1\/3″][vc_single_image image=”17306″ img_size=”large” alignment=”center” onclick=”link_image” css_animation=”fadeIn”][\/vc_column_inner][\/vc_row_inner][\/vc_column][\/vc_row][vc_row full_width=”stretch_row” css=”.vc_custom_1616663348285{background-color: #fbfbfb !important;}”][vc_column][vc_empty_space height=”52px”][vc_custom_heading text=”PARAMETERS FOR SELECTING A POLYMERIZATION OVEN” font_container=”tag:h2|font_size:30px|text_align:center|line_height:1.2″ google_fonts=”font_family:Roboto%3A100%2C100italic%2C300%2C300italic%2Cregular%2Citalic%2C500%2C500italic%2C700%2C700italic%2C900%2C900italic|font_style:700%20bold%20regular%3A700%3Anormal” css_animation=”bounceIn”][vc_empty_space][vc_column_text]When choosing a furnace, you need to take into account all its variable parameters, among which the most important are the following:<\/p>\n \u2014 furnace equipment: type, shape of the furnace, dimensions, heating system, operating temperature, heat transfer, ventilation, safety at work; [\/vc_column_text][vc_empty_space height=”90px”][\/vc_column][\/vc_row][vc_row css_animation=”fadeInUp” el_class=”theme-container two-col-cms” css=”.vc_custom_1557135370404{padding-top: 2% !important;padding-bottom: 2% !important;}”][vc_column width=”1\/2″ el_class=”cms-left”] <\/p>","protected":false},"excerpt":{"rendered":" [vc_row full_width=”stretch_row_content” css_animation=”fadeInUp” el_class=”theme-container” css=”.vc_custom_1616663243470{padding-top: 30px !important;padding-bottom: 50px !important;}”][vc_column offset=”vc_hidden-xs”][vc_single_image image=”17486″ img_size=”full” alignment=”center”][\/vc_column][\/vc_row][vc_row full_width=”stretch_row”][vc_column][vc_column_text]The process of crosslinking a polymer paint…<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":[],"_links":{"self":[{"href":"https:\/\/smartline.in.ua\/en\/wp-json\/wp\/v2\/pages\/17246"}],"collection":[{"href":"https:\/\/smartline.in.ua\/en\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/smartline.in.ua\/en\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/smartline.in.ua\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/smartline.in.ua\/en\/wp-json\/wp\/v2\/comments?post=17246"}],"version-history":[{"count":56,"href":"https:\/\/smartline.in.ua\/en\/wp-json\/wp\/v2\/pages\/17246\/revisions"}],"predecessor-version":[{"id":17488,"href":"https:\/\/smartline.in.ua\/en\/wp-json\/wp\/v2\/pages\/17246\/revisions\/17488"}],"wp:attachment":[{"href":"https:\/\/smartline.in.ua\/en\/wp-json\/wp\/v2\/media?parent=17246"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}Control panel device<\/h3>\n
Changing the oven temperature<\/h2>\n
Changing the delta temperature of the furnace<\/h2>\n
Baking time<\/h2>\n
Heating element cooling time (blowing \/ exhausting)<\/h2>\n
\n\u2014 transport chain conveyor: type, feed rate, working load, shape of suspensions, and the system of fastening the painted parts on them, productivity;
\n\u2014 the parts to be painted: are the determining factor affecting the adhesion of the polymer film, the consistency of the color and gloss of the coating surface;
\n\u2014 powder paint: type, coating thickness, color, gloss, polymerization parameters, special conditions.[\/vc_column_text][vc_empty_space][\/vc_column][\/vc_row][vc_row full_width=”stretch_row” content_placement=”middle”][vc_column][vc_empty_space height=”52px”][vc_empty_space][vc_custom_heading text=”DO YOU NEED EQUIPMENT CALCULATION FOR YOUR BUSINESS?” font_container=”tag:h2|font_size:30px|text_align:center|line_height:1.2″ google_fonts=”font_family:Roboto%3A100%2C100italic%2C300%2C300italic%2Cregular%2Citalic%2C500%2C500italic%2C700%2C700italic%2C900%2C900italic|font_style:700%20bold%20regular%3A700%3Anormal” css_animation=”bounceIn”][vc_empty_space][vc_btn title=”Order a specialist consultation” style=”flat” color=”warning” align=”center” i_icon_fontawesome=”fas fa-phone-square-alt” css_animation=”bounceIn” add_icon=”true” el_class=”popmake-17239″][vc_column_text]<\/p>\nor call by phone:<\/h2>\n
+380 (68) 473-48-71<\/strong><\/h2>\n
![\"Polymerization](\"https:\/\/smartline.in.ua\/wp-content\/uploads\/2019\/07\/nashi-proekty.jpg\")
<\/a><\/div>Our projects<\/span>Photos of our clients' finished projects<\/span>follow the link<\/a><\/span><\/span><\/div><\/div>[\/vc_column][vc_column width=”1\/2″ el_class=”cms-right”]![\"Polymerization](\"https:\/\/smartline.in.ua\/wp-content\/uploads\/2019\/07\/poleznye-sovety.jpg\")
<\/a><\/div>Useful Tips<\/span>for powder coating equipment<\/span>follow the link<\/a><\/span><\/span><\/div><\/div>[\/vc_column][\/vc_row]<\/p>\n