{"id":10233,"date":"2019-07-26T10:12:55","date_gmt":"2019-07-26T10:12:55","guid":{"rendered":"http:\/\/test.smartline.in.ua\/?p=10233"},"modified":"2021-04-13T07:58:49","modified_gmt":"2021-04-13T07:58:49","slug":"instruktsiya-po-zazemleniyu","status":"publish","type":"post","link":"https:\/\/smartline.in.ua\/en\/powder-coating-equipment-grounding-instructions\/","title":{"rendered":"Powder coating equipment grounding instructions"},"content":{"rendered":"<p><\/p>\n<p><span style=\"font-weight: 400;\">Grounding that is the protection to people and powder coating equipment from voltage.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">The grounding process is the connection of a special device (grounding device or charger) to any point in an electrical installation or electrical network.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">There are 2 types of grounding:<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">natural;<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">artificial.<\/span><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">Structures that are constantly in the ground (pipes, poles) are considered to be naturally grounded.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Artificial grounding is the purposeful connection of a grounding device to any point in the equipment.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">In this article we will discuss the rules of artificial grounding for powder painting equipment.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">The equipment grounding resistance must be less than 1 M\u03a9. By observing this condition, you can be sure of the equipment service time.<\/span><\/p>\n<h2><b>Grounding the spraying chamber<\/b><\/h2>\n<p><span style=\"font-weight: 400;\">To ground the spraying chamber, a wire is required with technical characteristics corresponding to the project. The wire is directly connected to the distribution ground bus, which is directly connected to the ground rods.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">The grounding line of the powder paint chamber: on the segment, starting from the mark of 5 meters to the entrance of the camera, and ending at the mark of 5 meters from the outlet of the camera, every 2.5 meters, a ground wire of 4 mm2 is laid along the conveyor.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">In the absence of such a wire, the painting equipment should not be put into operation.<\/span><\/p>\n<h2><b>Grounding of powder coating equipment and other equipment<\/b><\/h2>\n<p><span style=\"font-weight: 400;\">There must be a ground connection between all powder coating equipment: control panel cabinet, spraying chamber, spray gun, cyclone, etc.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">In the process of connecting equipment to the installation, grounding must be carried out by a separate wire from the grounding bar to each equipment and device. The equipment should be grounded with a 4mm2 wire in a facility with an automatic painting line.&nbsp;<\/span><\/p>\n<h2><b>Grounding the paint area<\/b><\/h2>\n<p><span style=\"font-weight: 400;\">All equipment and parts located in the painting area within a radius of 5m2 must be grounded separately.<\/span><\/p>\n<h2><b>Floor conductivity<\/b><\/h2>\n<p><span style=\"font-weight: 400;\">The floor in the paint shop must have good conductivity. A concrete floor is considered one of the best measures in terms of conductivity.<\/span><\/p>\n<h2><b>Suspension conductivity<\/b><\/h2>\n<p><span style=\"font-weight: 400;\">Often paint is applied to the suspension that is the paint which breaks the conductivity.&nbsp;<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Therefore, the suspension must be burned frequently or replaced without fail. Otherwise the productivity of the spray gun decreases and the quality of the painting decreases.<\/span><\/p>\n<h2><b>Choosing material&nbsp;<\/b><\/h2>\n<p><span style=\"font-weight: 400;\">When choosing grounding materials, it is necessary to understand their electrochemical corrosion. Take care about the characteristics of the material and the soil of the installed place. Otherwise, different materials will interact and a phenomenon known as &#8220;battery&#8221; may occur. This phenomenon involves the flow of electrons from a high voltage metal to a low voltage metal. A metal that has lost electrons is depleted over time.&nbsp;<\/span><\/p>\n<p><span style=\"font-weight: 400;\">That is why metals&#8217; lifetime cycle gets shorter. To prevent this, the voltage should be:<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">outdoors below 0.25 Volts,<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">in an enclosed space below 0.50 Volts.<\/span><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">The values \u200b\u200bcorresponding to the Calomel electrode is 25\u00b0C in the seawater and shown in the table below.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Aluminum voltage drop: -0.75 V \/ m<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Tin voltage value drop: -0.48V \/ m<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Copper voltage drop: -0.18V \/ m<\/span><\/p>\n\n\n<p><figure><\/figure>\n<figure class=\"wp-block-image\"><img loading=\"lazy\" width=\"800\" height=\"463\" class=\"wp-image-10234\" src=\"http:\/\/test.smartline.in.ua\/wp-content\/uploads\/2019\/07\/zazemlenie1.jpg\" alt=\"\u041f\u0440\u043e\u0446\u0435\u0441\u0441 \u0437\u0430\u0437\u0435\u043c\u043b\u0435\u043d\u0438\u044f\" srcset=\"https:\/\/smartline.in.ua\/wp-content\/uploads\/2019\/07\/zazemlenie1.jpg 800w, https:\/\/smartline.in.ua\/wp-content\/uploads\/2019\/07\/zazemlenie1-300x174.jpg 300w, https:\/\/smartline.in.ua\/wp-content\/uploads\/2019\/07\/zazemlenie1-768x444.jpg 768w, https:\/\/smartline.in.ua\/wp-content\/uploads\/2019\/07\/zazemlenie1-600x347.jpg 600w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/figure>\n<h2><b>Metal stress values<\/b><\/h2>\n<table>\n<tbody>\n<tr>\n<td>\n<p><span style=\"font-weight: 400;\">Metals<\/span><\/p>\n<\/td>\n<td>\n<p><span style=\"font-weight: 400;\">Voltage drop value (volts) \/ m<\/span><\/p>\n<\/td>\n<\/tr>\n<tr>\n<td>\n<p><span style=\"font-weight: 400;\">Magnesium alloys<\/span><\/p>\n<\/td>\n<td>\n<p><span style=\"font-weight: 400;\">-1.58V<\/span><\/p>\n<\/td>\n<\/tr>\n<tr>\n<td>\n<p><span style=\"font-weight: 400;\">Iron (gray cast iron)<\/span><\/p>\n<\/td>\n<td>\n<p><span style=\"font-weight: 400;\">-0.70V<\/span><\/p>\n<\/td>\n<\/tr>\n<tr>\n<td>\n<p><span style=\"font-weight: 400;\">Zinc<\/span><\/p>\n<\/td>\n<td>\n<p><span style=\"font-weight: 400;\">-1.10V<\/span><\/p>\n<\/td>\n<\/tr>\n<tr>\n<td>\n<p><span style=\"font-weight: 400;\">Chrome plated (0.0005 On Ni)<\/span><\/p>\n<\/td>\n<td>\n<p><span style=\"font-weight: 400;\">-0.53V<\/span><\/p>\n<\/td>\n<\/tr>\n<tr>\n<td>\n<p><span style=\"font-weight: 400;\">Zinc Alloys<\/span><\/p>\n<\/td>\n<td>\n<p><span style=\"font-weight: 400;\">-1.09V<\/span><\/p>\n<\/td>\n<\/tr>\n<tr>\n<td>\n<p><span style=\"font-weight: 400;\">Stainless steel (Cr + C + Fe)<\/span><\/p>\n<\/td>\n<td>\n<p><span style=\"font-weight: 400;\">-0.45V<\/span><\/p>\n<\/td>\n<\/tr>\n<tr>\n<td>\n<p><span style=\"font-weight: 400;\">Galvanized iron<\/span><\/p>\n<\/td>\n<td>\n<p><span style=\"font-weight: 400;\">-1.06V<\/span><\/p>\n<\/td>\n<\/tr>\n<tr>\n<td>\n<p><span style=\"font-weight: 400;\">Chrome plated (0.0000355 On Ni)<\/span><\/p>\n<\/td>\n<td>\n<p><span style=\"font-weight: 400;\">-0.42V<\/span><\/p>\n<\/td>\n<\/tr>\n<tr>\n<td>\n<p><span style=\"font-weight: 400;\">Tin \/ Zinc alloy 80\/20<\/span><\/p>\n<\/td>\n<td>\n<p><span style=\"font-weight: 400;\">-1.04V<\/span><\/p>\n<\/td>\n<\/tr>\n<tr>\n<td>\n<p><span style=\"font-weight: 400;\">Brass (Cu% 60, Zn% 39, Sn% 1)<\/span><\/p>\n<\/td>\n<td>\n<p><span style=\"font-weight: 400;\">-0.30V<\/span><\/p>\n<\/td>\n<\/tr>\n<tr>\n<td>\n<p><span style=\"font-weight: 400;\">Zinc \/ cadmium welding<\/span><\/p>\n<\/td>\n<td>\n<p><span style=\"font-weight: 400;\">-1.04V<\/span><\/p>\n<\/td>\n<\/tr>\n<tr>\n<td>\n<p><span style=\"font-weight: 400;\">Zinc alloys (Cu% 88, Sn% 10, Zn% 2)<\/span><\/p>\n<\/td>\n<td>\n<p><span style=\"font-weight: 400;\">-0.24V<\/span><\/p>\n<\/td>\n<\/tr>\n<tr>\n<td>\n<p><span style=\"font-weight: 400;\">Cadmium coating<\/span><\/p>\n<\/td>\n<td>\n<p><span style=\"font-weight: 400;\">-0.78V<\/span><\/p>\n<\/td>\n<\/tr>\n<tr>\n<td>\n<p><span style=\"font-weight: 400;\">Stainless steel (Cr + C + Ni + Fe)<\/span><\/p>\n<\/td>\n<td>\n<p><span style=\"font-weight: 400;\">-0.20V<\/span><\/p>\n<\/td>\n<\/tr>\n<tr>\n<td>\n<p><span style=\"font-weight: 400;\">Aluminum and alloys<\/span><\/p>\n<\/td>\n<td>\n<p><span style=\"font-weight: 400;\">-0.75V<\/span><\/p>\n<\/td>\n<\/tr>\n<tr>\n<td>\n<p><span style=\"font-weight: 400;\">Copper<\/span><\/p>\n<\/td>\n<td>\n<p><span style=\"font-weight: 400;\">-0.18V<\/span><\/p>\n<\/td>\n<\/tr>\n<tr>\n<td>\n<p><span style=\"font-weight: 400;\">Steel (not stainless)<\/span><\/p>\n<\/td>\n<td>\n<p><span style=\"font-weight: 400;\">-0.73V<\/span><\/p>\n<\/td>\n<\/tr>\n<tr>\n<td>\n<p><span style=\"font-weight: 400;\">Nickel plating<\/span><\/p>\n<\/td>\n<td>\n<p><span style=\"font-weight: 400;\">-0.14V<\/span><\/p>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table><\/p>\n\n\n\n\n<p><\/p>\n\n\n<p><\/p>","protected":false},"excerpt":{"rendered":"<p>Grounding that is the protection to people and powder coating equipment from voltage. The grounding process is the connection of&#8230;<\/p>\n","protected":false},"author":1,"featured_media":10371,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":[],"categories":[1],"tags":[],"_links":{"self":[{"href":"https:\/\/smartline.in.ua\/en\/wp-json\/wp\/v2\/posts\/10233"}],"collection":[{"href":"https:\/\/smartline.in.ua\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/smartline.in.ua\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/smartline.in.ua\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/smartline.in.ua\/en\/wp-json\/wp\/v2\/comments?post=10233"}],"version-history":[{"count":3,"href":"https:\/\/smartline.in.ua\/en\/wp-json\/wp\/v2\/posts\/10233\/revisions"}],"predecessor-version":[{"id":17513,"href":"https:\/\/smartline.in.ua\/en\/wp-json\/wp\/v2\/posts\/10233\/revisions\/17513"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/smartline.in.ua\/en\/wp-json\/wp\/v2\/media\/10371"}],"wp:attachment":[{"href":"https:\/\/smartline.in.ua\/en\/wp-json\/wp\/v2\/media?parent=10233"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/smartline.in.ua\/en\/wp-json\/wp\/v2\/categories?post=10233"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/smartline.in.ua\/en\/wp-json\/wp\/v2\/tags?post=10233"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}