{"id":11039,"date":"2019-08-23T11:29:36","date_gmt":"2019-08-23T11:29:36","guid":{"rendered":"https:\/\/smartline.in.ua\/?p=11039"},"modified":"2021-07-16T07:07:55","modified_gmt":"2021-07-16T07:07:55","slug":"sistema-rekuperacii-v-pokraske","status":"publish","type":"post","link":"https:\/\/smartline.in.ua\/en\/recuperation-system-in-powder-coating\/","title":{"rendered":"Recuperation system in powder coating"},"content":{"rendered":"<p><span style=\"font-weight: 400;\">All necessary equipment is applied in modern spraying chambers. For example, special filters in the spraying chambers helps to reuse unapplied paint (recovery). Typically, the loss in the collection system is no more than 5% of the total volume.<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">Only 70% of the paint is deposited on the product while powder coating, the rest is spreading around the spraying chamber.<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">A filtration system helps to collect and reuse the unapplied paint. Unapplied paint is captured by blowing the working space with an airstream, filtered and went into a special hopper.<\/span><\/p>\r\n\r\n\r\n\r\n<figure class=\"wp-block-image\"><a href=\"https:\/\/smartline.in.ua\/product\/filtr-dlya-kamery-napyleniya\/\" target=\"_blank\" rel=\"noreferrer noopener\"><img loading=\"lazy\" width=\"1024\" height=\"683\" class=\"wp-image-11042\" src=\"https:\/\/smartline.in.ua\/wp-content\/uploads\/2019\/08\/filtra-dlja-kamer-napylenija-1024x683.png\" alt=\"\u0444\u0438\u043b\u044c\u0442\u0440 \u0434\u043b\u044f \u043a\u0430\u043c\u0435\u0440\u044b \u043d\u0430\u043f\u044b\u043b\u0435\u043d\u0438\u044f\" srcset=\"https:\/\/smartline.in.ua\/wp-content\/uploads\/2019\/08\/filtra-dlja-kamer-napylenija-1024x683.png 1024w, https:\/\/smartline.in.ua\/wp-content\/uploads\/2019\/08\/filtra-dlja-kamer-napylenija-300x200.png 300w, https:\/\/smartline.in.ua\/wp-content\/uploads\/2019\/08\/filtra-dlja-kamer-napylenija-768x512.png 768w, https:\/\/smartline.in.ua\/wp-content\/uploads\/2019\/08\/filtra-dlja-kamer-napylenija-600x400.png 600w, https:\/\/smartline.in.ua\/wp-content\/uploads\/2019\/08\/filtra-dlja-kamer-napylenija.png 1200w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><\/a>\r\n<figcaption><\/figcaption>\r\n<\/figure>\r\n\r\n\r\n\r\n\r\n\r\n<h2><b>Cyclonic recuperation system<\/b><\/h2>\r\n<p><span style=\"font-weight: 400;\">Unapplied powder paint is sucked into the recuperation system by air at a speed of 18\u201320 m \/ s. Then the paint flows to the cyclone. It is screened out and drops further into the hopper at the bottom of the cyclone.<\/span><\/p>\r\n<p><span style=\"font-weight: 400;\">Then the air goes into the bag filter. Paint less than 20 microns settles there. Through a fine filter, already clean air leaves the recuperation system into the room. And the paint from the hopper is used for reapplication.<\/span><\/p>\r\n<p>&nbsp;<\/p>\r\n\r\n\r\n\r\n<figure class=\"wp-block-image\"><img loading=\"lazy\" width=\"1024\" height=\"538\" class=\"wp-image-11044\" src=\"https:\/\/smartline.in.ua\/wp-content\/uploads\/2019\/08\/\u0446\u0438\u043a\u043b\u043e\u043d-1024x538.jpg\" alt=\"\u0446\u0438\u043a\u043b\u043e\u043d\u043d\u0430\u044f \u0441\u0438\u0441\u0442\u0435\u043c\u0430 \u0440\u0435\u043a\u0443\u043f\u0435\u0440\u0430\u0446\u0438\u0438\" srcset=\"https:\/\/smartline.in.ua\/wp-content\/uploads\/2019\/08\/\u0446\u0438\u043a\u043b\u043e\u043d-1024x538.jpg 1024w, https:\/\/smartline.in.ua\/wp-content\/uploads\/2019\/08\/\u0446\u0438\u043a\u043b\u043e\u043d-300x158.jpg 300w, https:\/\/smartline.in.ua\/wp-content\/uploads\/2019\/08\/\u0446\u0438\u043a\u043b\u043e\u043d-768x403.jpg 768w, https:\/\/smartline.in.ua\/wp-content\/uploads\/2019\/08\/\u0446\u0438\u043a\u043b\u043e\u043d-600x315.jpg 600w, https:\/\/smartline.in.ua\/wp-content\/uploads\/2019\/08\/\u0446\u0438\u043a\u043b\u043e\u043d.jpg 1200w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><\/figure>\r\n\r\n\r\n\r\n<p><strong>There are rules that must be followed in order to obtain reusable powder paint:<\/strong><\/p>\r\n<ul>\r\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">do not mix paints, especially different types. The \u201cleast evil\u201d in mixing is that you will get the wrong gloss, but \u201cthe greatest\u201d is a poor-quality coating with various defects;<\/span><\/li>\r\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">while reapplication, the volume of the recuperator should not exceed 50% of the total paint volume, this way you risk to receive too thin coating due to the large number of small particles of paint;<\/span><\/li>\r\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">use a vibrating sieve. Before you start painting, sift the paint through a vibrating sieve (vibrating table). You will mix the old paint with the new ones better in this way and eliminate the possibility of contamination.<\/span><\/li>\r\n<\/ul>\r\n<p><strong>There are situations when the recooler can no longer be used:<\/strong><\/p>\r\n<ul>\r\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">the paint has already been used several times (perhaps a batch of poor quality paint, you need to replace it);<\/span><\/li>\r\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">you started painting with a different type \/ manufacturer of paint;<\/span><\/li>\r\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">dirt, lumps, etc. appear in the paint due to incorrect storage conditions.<\/span><\/li>\r\n<\/ul>\r\n<p><span style=\"font-weight: 400;\">It is recommended to dispose of the powder paint in this cases<\/span><\/p>","protected":false},"excerpt":{"rendered":"<p>All necessary equipment is applied in modern spraying chambers. For example, special filters in the spraying chambers helps to reuse&#8230;<\/p>\n","protected":false},"author":1,"featured_media":12398,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":[],"categories":[1],"tags":[],"_links":{"self":[{"href":"https:\/\/smartline.in.ua\/en\/wp-json\/wp\/v2\/posts\/11039"}],"collection":[{"href":"https:\/\/smartline.in.ua\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/smartline.in.ua\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/smartline.in.ua\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/smartline.in.ua\/en\/wp-json\/wp\/v2\/comments?post=11039"}],"version-history":[{"count":8,"href":"https:\/\/smartline.in.ua\/en\/wp-json\/wp\/v2\/posts\/11039\/revisions"}],"predecessor-version":[{"id":17758,"href":"https:\/\/smartline.in.ua\/en\/wp-json\/wp\/v2\/posts\/11039\/revisions\/17758"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/smartline.in.ua\/en\/wp-json\/wp\/v2\/media\/12398"}],"wp:attachment":[{"href":"https:\/\/smartline.in.ua\/en\/wp-json\/wp\/v2\/media?parent=11039"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/smartline.in.ua\/en\/wp-json\/wp\/v2\/categories?post=11039"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/smartline.in.ua\/en\/wp-json\/wp\/v2\/tags?post=11039"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}