{"id":19124,"date":"2023-06-27T03:11:10","date_gmt":"2023-06-27T03:11:10","guid":{"rendered":"https:\/\/smartline.in.ua\/ua\/?p=19124"},"modified":"2023-06-27T03:16:41","modified_gmt":"2023-06-27T03:16:41","slug":"%d0%ba%d1%80%d0%be%d0%ba%d0%b8-%d0%b4%d0%bb%d1%8f-%d0%b2%d0%b8%d0%ba%d0%be%d0%bd%d0%b0%d0%bd%d0%bd%d1%8f-%d0%b0%d1%83%d0%b4%d0%b8%d1%82%d1%83-%d1%84%d0%b0%d1%80%d0%b1%d1%83%d0%b2%d0%b0%d0%bb%d1%8c","status":"publish","type":"post","link":"https:\/\/smartline.in.ua\/en\/%d0%ba%d1%80%d0%be%d0%ba%d0%b8-%d0%b4%d0%bb%d1%8f-%d0%b2%d0%b8%d0%ba%d0%be%d0%bd%d0%b0%d0%bd%d0%bd%d1%8f-%d0%b0%d1%83%d0%b4%d0%b8%d1%82%d1%83-%d1%84%d0%b0%d1%80%d0%b1%d1%83%d0%b2%d0%b0%d0%bb%d1%8c\/","title":{"rendered":"Steps for performing an audit of a powder coating shop"},"content":{"rendered":"

<\/p>\n\n\n\n

Regular inspection of all equipment and the production process prevents unpleasant surprises \u2014 breakdowns, improper painting, injuries and damage stream of workers. It is better to notice a malfunction before a possible disaster than to solve problems later.<\/p>\n\n\n\n

So that you don’t miss anything, “Smart line” has prepared for you a list of steps for a high-quality audit.<\/p>\n\n\n\n

\"\"<\/figure>\n\n\n\n

1. Analysis of products<\/h2>\n\n\n\n

\u25cf Type of details: dimensions, shape, drawing.
\u25cf Material: type of metal, glass, ceramics.
\u25cf Damage, defects and contamination.
\u25cf Using the product.
\u25cf Parameters of the painted layer: appearance, anti-corrosion, mechanical stability.
\u25cf Production capacity: individual, serial, small-scale and mass production.
\u25cf Colors in use: list, color replacement frequency.
\u25cf Hanging parts: the length of the conveyor, the type of hangers, the distance between the products.
\u25cf Work shifts, their number and duration.
\u25cf Area of the working room, ceiling height, volume, location of equipment, loading and unloading areas.
\u25cf Method of transportation.<\/p>\n\n\n\n

2. Technological solution<\/h2>\n\n\n\n

\u25cf Dyeing line: manual, automatic, tact.
\u25cf Equipment for moving.
\u25cf Surface preparation: mechanical or chemical. It usually takes place in four stages: degreasing and phosphating, washing with ordinary and demineralized with water, visual assessment of washing quality, drying.
\u25cf Spraying: number of spray booths and spray units. Ways of charging the powder \u2014 tribostatics, electrostatics.
\u25cf A variety of powder paints: color, structure, resin-base.
\u25cf Storage conditions for powder paint.
\u25cf Compressed air pressure in each spray unit.
\u25cf Polymerization furnace: type, manufacturer, fuel, heating, thermal insulation.<\/p>\n\n\n\n

\"\"<\/figure>\n\n\n\n

3. Labor organization<\/h2>\n\n\n\n

\u25cf Workers, their skills and education.<\/p>\n\n\n\n

4. Coverage analysis<\/h2>\n\n\n\n

\u25cf Thickness.
\u25cf Powder consumption.
\u25cf General costs.
\u25cf Polymerization process.<\/p>\n\n\n\n

5. Conditions<\/h2>\n\n\n\n

\u25cf Humidity (no more than 60%).
\u25cf Ground resistance (less than 1 ohm).
\u25cf Equipment protection class (IP54 for zone 22, IP65 for zones 20 and 21).<\/p>\n\n\n\n

6. Conclusions<\/h2>\n\n\n\n

Based on this basic list, you will be able to check the performance of your enterprise or individual painting line. Get rid of all the obstacles and take your business to the next level! For its part, the “Smart Line” will always provide you with free professional advice<\/a> and the necessary powder equipment!<\/p>\n\n\n\n

<\/p>","protected":false},"excerpt":{"rendered":"

Regular inspection of all equipment and the production process prevents unpleasant surprises \u2014 breakdowns, improper painting, injuries and damage stream…<\/p>\n","protected":false},"author":1,"featured_media":19111,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":[],"categories":[1],"tags":[],"_links":{"self":[{"href":"https:\/\/smartline.in.ua\/en\/wp-json\/wp\/v2\/posts\/19124"}],"collection":[{"href":"https:\/\/smartline.in.ua\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/smartline.in.ua\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/smartline.in.ua\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/smartline.in.ua\/en\/wp-json\/wp\/v2\/comments?post=19124"}],"version-history":[{"count":7,"href":"https:\/\/smartline.in.ua\/en\/wp-json\/wp\/v2\/posts\/19124\/revisions"}],"predecessor-version":[{"id":19146,"href":"https:\/\/smartline.in.ua\/en\/wp-json\/wp\/v2\/posts\/19124\/revisions\/19146"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/smartline.in.ua\/en\/wp-json\/wp\/v2\/media\/19111"}],"wp:attachment":[{"href":"https:\/\/smartline.in.ua\/en\/wp-json\/wp\/v2\/media?parent=19124"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/smartline.in.ua\/en\/wp-json\/wp\/v2\/categories?post=19124"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/smartline.in.ua\/en\/wp-json\/wp\/v2\/tags?post=19124"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}